SOLO Advanced Labelling Applicator with Vision System & OCR Data Storage

SOLO Advanced Labelling Applicator with Vision System & OCR Data Storage

Category: Applicator

Specifications
Label Dispensing Speed:
Up to 25 m/min
Output Capacity:
Up to 150 products/minute** (Calculated based to typical label dispensing speed and a lenght of 300mm (product length 150mm + product gap distance). The output capacity depends on the label lenght, product lenght/diameter, product gap distance, label dispensing speed and loading skill).
Label Peel Plate
Top labelling: 500 - 1040mm [adjustable]
Accuracy:
Label Dispensing (± 0.5mm) & Label Placement (± 1-2mm) (Depending product shape & cnsistency)
Label Dimensions:
20 - 120mm (W/H) x 20 - 400mm (L)
Label Roll Diameter:
76mm (inner) / Max 300mm (Outer)
Machine Dimensions:
Approx. 830mm (L) x 850mm (W) x 1980mm (H)
Power Cable Lenght
3 Meter
Supply Voltage
Single phase, 230 Volts AC, 50Hz
Options
Reject System & Station
Application:
Zero Downtime
Details

Key Features & Benefits

Advanced Vision System with OCR

  • Utilizes Keyence Vision Camera to capture and verify printed data.
  • Ensures accuracy in label positioning and detects missing, misaligned, or unreadable labels.
  • Reject station automatically removes defective labels from the production line.

Smart Data Management & Compliance

  • Windows-based software for storing OCR and scanner data.
  • Fully interlinked with the applicator system for seamless data tracking and SIRIM compliance.
  • Supports batch number, product name, and manual data entry for efficient record-keeping.
  • Data export in multiple formats: .xlsx, .xlsb, .xltx, and more.

Secure & Scalable Storage Solution

  • Up to 1TB SSD storage for high-speed, long-term data retention.
  • Pre-alert system notifies when storage reaches 75% capacity.
  • Auto-save and auto-archive features for enhanced security and reliability.

Real-Time Sorting & Traceability

  • Automatically records and sorts series numbers into:
    • Produced (successful labeling)
    • Rejected (unreadable or missing labels)
  • Label defects categorized as reading issues or physical appearance defects.

Comprehensive Training & Support

  • In-house training for operators and maintenance personnel.
  • Four (4) training sessions per day, each lasting at least 8 hours.



 

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